mj972 I hope this is indeed only a simple error that can be fixed quickly and prevent others from having to buy a different SD card.
ZWO has never been known to dot the i's and cross the t's. They probably did not reduce the image storage space when they slapped a new driver into that build for the EQ6. So the sum exceeded 32GB.
Once they have the proper build, the firmware update (payload in the ASIAIR app) will be able to modify the existing microSD card. So all should be well.
Well, as long as this saga is over...
But wait for another shoe to drop... many Celestron mounts are known to not move the 60º during polar alignment. I found that a lot of the polar alignment problem in ASIAIR is caused by the need to have the factory default slew rates (not just for Celestron mounts, either), but apparently some people are still having problems (or did not follow my terrible instructions -- English was my third language :-). We can try to go through debugging that, if the problem arises for you, Jon. Just start another thread, or add to this thread and I will try to see if I can lend a hand. If the slew rates in your hand controller are the same ones that came from the factory, ASIAIR polar alignment might just work for you. ASIAIR uses two of the 9 slew rates in a Celestron mount, and those two need to have a specific fixed speed ratio.
Chen